Importance of Checkweighers in the Food & Beverage Industry
You have to be very precise with weighting and measurement when working in the food & beverage industry. Proper measurement is the key to consistency of the quality of the product. If there is no consistency in quality, it can be a deal-breaker for the customers. This is when check weighers come to the rescue. Monitoring the weight of the food through checkweighers has not one but many benefits like production efficiency, packaging integrity, and detailed product specifications for packing policies. It plays an important part in maintaining the reputation of the brand as with checkweigher by your side, there will be no compromise with quality and the company will be able to follow legal compliance better.
What is a Checkweigher?
It is a conveyor belt-style weighting system for checking the weight of the products, raw- materials, and other ingredients that pass through the production line. The tool does not just measure but also responds. Yes, you heard that right! This weighing tool is designed in such a way that it will reject samples or packages that are either under or over the specified target range. Such products are removed from the production process, making sure that a bad product does not reach the customer.
Key Elements of Checkweigher
Controller Mechanism:
This component of the tool collects and responds to all the information about the packages being weighed.
Weigh Frame:
It consists of an infeed weighing section where products are lined up for weighing.
Outfeed:
The products come to this section after being weighed. They can either pass through or be removed from the production line.
It is an essential tool for any manufacturer that sells products by weight.
Benefits of Checkweigher in the Food & Beverage Industry
Though checkweighers are used in many industries when it comes to the food & manufacturing industry, it is mostly utilized for ensuring the right amount of food or beverage is packed. Apart from that it also plays a key role in maintaining the quality of the food, which is possible by adding the apt amount of ingredients each time. Here is why the food industry should invest in a check weigher.
Cut the Losses:
No company wants to suffer losses by giving up extra products to the users and not getting paid for it. When the products are packed without proper weight check, it may lead to overfill thus increasing the cost of production and loss of the manufacturers. Packing just one gram of extra in every packing can lead to a loss of a huge amount of revenue.
Keeping Customer Satisfied:
You can expect loyalty from your customers when you deliver what you promise. It is only possible when you get a precise weighing tool from an online check weigher manufacturer. Whether you are selling meat, juice, oil, or candy, the consistency in quality and quantity of the product is what wins the hearts of the customers.
Comply with the Legal Regulations:
Unlike the traditional style of packing, there is no chance of error when packing is done after cross-checking the check weigher. It guarantees 100% accuracy. The weighing tool not only tells the exact amount of product in each pack but also rejects the product that does not meet the targeted weight. It helps the manufacturers avoid the costly fines that they have to deal with for violating USDA/FSIS or NIST package labeling regulations.
Maintaining the Efficiency of Filling & Packing System:
The advanced online weighing system provides feedback for every pack produced and thus reduces the chances of errors. It leads to efficiency with every packing and filling. Unlike the traditional method, where several packages of sampling and testing for packing are done which not only increases production costs but leads to a waste of time.
Efficiency:
Using check weighers early in the production process can ensure efficient and consistent product production. Measuring the weights of pre-cooked ingredients can prevent inconsistency in the quality of the product.
Final Words
Keeping the quality and quantity of the food products intact is very essential for the satisfaction of customers. The checkweigher is an essential tool that plays a major role in keeping the quality of food and beverages in check. You need to have a high-accuracy weighing machine to ensure that the production process is efficient and quick. Optima Weightech Pvt. Ltd’s advanced weighing tools are the ones you can rely on for precise service at an affordable rate and less maintenance needs. Thus, you can beat the competitors by making investments in the right place and increasing the efficiency and quality of the manufacturing process.
Optima Weightech Pvt. Ltd.
Optima Weightech is a highly reputable manufacturer of industrial automation and process weighing systems, with over 14+ years of experience. Our experts use their industry experience and product knowledge to design a reliable weighing product range.
